News release

Undetected rail flaw led to broken rail and derailment near Dunsinane, New Brunswick

Dartmouth, Nova Scotia,  — 

Today, the Transportation Safety Board of Canada (TSB) released its investigation report (R23M0050) into a 2023 train derailment near Dunsinane, New Brunswick.

On October 30, 2023, a Canadian National Railway Company freight train was travelling on the Sussex Subdivision when a train-initiated emergency brake application occurred. The conductor inspected the train and found that the last four cars had derailed. Approximately 2000 litres of methanol leaked from one of the derailed cars, which was later cleaned up along with any contaminated soil.

The investigation found that the cars derailed when a section of the north rail broke as the train passed over a small bridge. The rail broke as a result of an internal fatigue defect that likely originated from fine cracks in the surface of the rail, known as head checking. 

Inspection records revealed that the rail section that broke had undergone third-party ultrasonic rail flaw detection (RFD) testing using a hi-rail vehicle three times within the five months preceding the derailment. Each of the tests were unable to obtain valid results. The operator then used an ultrasonic hand tool, which did not identify any internal defects. The head checking on the surface of the rail likely affected the reliability of the ultrasonic testing in identifying the internal fatigue defect within the rail that broke.

The investigation determined that, if rail surface conditions that affect the reliability of the ultrasonic RFD testing are not required to be reported to a railway operator, internal rail defects can remain undetected and mitigation measures may not be implemented, increasing the risk of a derailment due to an in-service rail failure.

See the investigation page for more information.


The TSB is an independent agency that investigates air, marine, pipeline, and rail transportation occurrences. Its sole aim is the advancement of transportation safety. It is not the function of the Board to assign fault or determine civil or criminal liability.

For more information, contact:
Transportation Safety Board of Canada
Media Relations
Telephone: 819-360-4376
Email: media@tsb.gc.ca